HI-SHEAR FASTENERS

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HI-SHEAR Fasteners

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HI-SHEAR Fasteners

AIAP supplies a full range of hi-shear fasteners engineered for high-strength, high-reliability joints in demanding environments. Widely used across aerospace, defense, transportation, and industrial assemblies, these solutions deliver consistent clamp-up, precise fit, and exceptional shear and tensile performance.

This comparison chart outlines the different Hi-Shear fastener types available and the standards they meet.

Feature / Quality

Hi-Lok

Hi-Tigue

Hi-Lite

Primary Benefit

Standard high-strength fastener with consistent preload

Fatigue-resistant fastener for high-cycle joints

Lightweight evolution of Hi-Lok for weight-critical applications

Pin Design

<a href="/products/hi-shear-fasteners/hi-lok-pins/">Hi-lok Pins</a> - Precision straight shank

<a href="/products/hi-shear-fasteners/hi-tigue-pins/">Hi-Tigue Pins</a>- Interference-fit shank with bead/groove for hole-filling

<a href="/products/hi-shear-fasteners/hi-lite-pins/">Hi-Lite Pins</a>- Reduced-weight shank & head (up to ~30% lighter)

Fatigue Performance

Good

Excellent (best choice for fatigue-critical joints)

Moderate (optimized for weight, not fatigue)

Strength-to-Weight Ratio

High

High, with fatigue optimization

Very high (lighter than Hi-Lok, comparable strength)

Collar Function

<a href="/products/hi-shear-fasteners/hi-lok-collars/">Hi-Lok Collars</a>- Self-locking, break-off at torque groove

<a href="/products/hi-shear-fasteners/hi-tigue-collars/">Hi-Tigue Collars</a>- Self-locking, break-off at torque groove

<a href="/products/hi-shear-fasteners/hi-lite-collars/">Hi-Lite Collars</a>Self-locking, break-off at torque groove

Materials Available

Titanium, Allow Steel, Stainless

Titanium, alloy steel, stainless

Titanium, alloy steel, aluminum, stainless

Installation

Hex recess in pin + break-off collar

Same as Hi-Lok (controlled preload)

Same as Hi-Lok (controlled preload)

Best Use Case

General aerospace structural fastening

Fatigue-critical areas (wing skins, fuselage, pressure bulkheads)

Weight-critical areas (airframes, interiors, racing, spaceflight)

Feature / QualityHi-Lok FastenersHi-Tigue FastenersHi-Lite Fasteners
Primary BenefitStandard high-strength fastener with consistent preloadFatigue-resistant fastener for high-cycle jointsLightweight evolution of Hi-Lok for weight-critical applications
Pin DesignHi-lok Pins - Precision straight shankHi-Tigue Pins - Interference-fit shank with bead/groove for hole-fillingHi-Lite Pins - Reduced-weight shank & head (up to ~30% lighter)
Fatigue PerformanceGoodExcellent (best choice for fatigue-critical joints)Moderate (optimized for weight, not fatigue)
Strength-to-Weight RatioHighHigh, with fatigue optimizationVery high (lighter than Hi-Lok, comparable strength)
Collar FunctionHi-Lok Collars - Self-locking, break-off at torque grooveHi-Tigue Collars - Self-locking, break-off at torque grooveHi-Lite Collars - Self-locking, break-off at torque groove
Materials AvailableTitanium, Allow Steel, StainlessTitanium, alloy steel, stainlessTitanium, alloy steel, aluminum, stainless
InstallationHex recess in pin + break-off collarSame as Hi-Lok (controlled preload)Same as Hi-Lok (controlled preload)
Best Use CaseGeneral aerospace structural fasteningFatigue-critical areas (wing skins, fuselage, pressure bulkheads)Weight-critical areas (airframes, interiors, racing, spaceflight)

HI-LITE FASTENERS

Hi-Lite Pins and Collars are precision-engineered for weight-critical aerospace applications, providing secure assembly, consistent clamp-up, and reliable performance while minimizing structural mass.

HI-LOK FASTENERS

Hi-Lok Pins are high-strength, torque-controlled pins that deliver consistent performance and load transfer across airframe assemblies. Paired with Hi-Lok Collars, they provide secure installation and full compliance with OEM specifications.

HI-TIGUE FASTENERS

Hi-Tigue Pins & Collars are engineered for high-stress, high-cycle aerospace applications. Featuring interference-fit pins and self-locking collars, they deliver superior fatigue resistance, precise torque control, and long-term joint integrity.